High Throughput Micro-Mechanical Testing for Engineered Fibres and Microtissues
University of Toronto
Department of Chemical Engineering and Applied Chemistry
Project Background
Engineered fibres, microwires, and microtissues are increasingly used in organ-on-chip systems and advanced biomaterials research. These constructs are typically extremely soft and fragile, often cultured directly within 96 well plates. Standard uniaxial testing systems cannot apply micro-Newton forces without removing constructs from their culture environment or compromising sample integrity.
Researchers in Prof. Milica Radisic’s group at the University of Toronto required a high throughput micro mechanical testing system capable of:
- Applying micro scale tensile forces
- Testing fragile fibres and tissues horizontally
- Maintaining samples within their 96 well culture plate
- Supporting rapid multi-sample workflows
- Preserving hydration and sterility
- Integrating with brightfield and fluorescence imaging
Commercial tensile testers were not designed for this geometry or throughput, prompting the need for a custom engineered micro scale mechanical testing solution.
Dr. Milica Radisic
Professor & Canada Research Chair, Functional Cardiovascular Tissue Engineering
The Challenge
Orientation Constraint
Fibres were cultured horizontally within wells. A vertical test configuration would alter geometry, introduce artifacts or damage constructs.
Micro-Newton Force Sensitivity
The system needed to preserve the MicroTester’s ability to resolve extremely small forces during tension testing.
Throughput Requirements
96 well plate testing needed to occur with minimal sample disturbance.
Integration With Imaging
Microscopy access was required to monitor fibre deformation and morphology during loading.
Compatibility With Delicate Engineered Constructs
Scaffolds, microwires, and microtissues could not be clamped aggressively or manipulated outside their native culture environment.
Custom Solution Developed by CellScale
Horizontal Reorientation of the Force-Sensing Beam
The core micro force beam was rotated into a horizontal configuration, enabling controlled tensile loading while keeping fibres suspended across their native wells.
Direct 96 Well Plate Testing Compatibility
A custom mounting interface allowed the MicroTester to position accurately over each well for rapid, repeatable tension tests.
Custom Micro-Grips and Hooks
Low-mass, compliant hooks were developed to secure microfibres and engineered tissues without altering their geometry or causing damage.
Integrated Imaging Access
The horizontal layout maintained optical access for imaging during testing, supporting deformation tracking and strain quantification.
Hydrated Testing Environment
Testing could be performed directly in media, preserving physiological conditions.
This configuration preserved the MicroTester’s micro-Newton sensitivity while adding new orientation and throughput capabilities tailored to the lab’s workflow.
Results and Scientific Impact
The custom system became a foundational tool for multiple high-impact research programs focused on engineered cardiac tissues, flexible microelectrodes, elastic microwires, and microphysiological systems.
Enabled high throughput micro tensile testing
Dozens of samples could be tested rapidly without culture disruption.
Supported development of heart-on-a-chip platforms
Mechanical characterization of microwires and tissue fibres informed device design and biological performance.
Advanced studies in cardiac fibrosis and tissue remodeling
Micro tensile testing quantified stiffness changes and maturation over time.
Facilitated innovation in printed elastomeric and composite materials
Mechanical evaluation guided optimization of flexible polymer electrodes and multi-material structures.
Across multiple peer-reviewed publications, the custom MicroTester configuration supported studies spanning engineered cardiac tissues, microwires, and microphysiological systems.
Key Capabilities Enabled
Horizontal micro tension testing with rapid multi-sample workflows
Micro-Newton force sensitivity with custom micro-grip interfaces
Hydrated, imaging-compatible test environment
Precise displacement control for micro-scale mechanics
Related Publications
TITLE
A Multimaterial Microphysiological Platform Enabled by Rapid Casting of Elastic Microwires
JOURNAL
Advanced Healthcare Materials
APPLICATIONS
RESEARCH SUMMARY
A 96 well plate testing platform was developed for use with engineered human cardiac tissues. The system supports high throughput micro mechanical testing by combining force sensing and electrical stimulation within a scalable microwell format.
Soft elastic POMaC microwires were used as both tissue anchors and force sensors, allowing repeated, non-invasive measurements during culture. Mechanical characterization included passive micro tensile testing, active force generation, and contraction–relaxation behavior collected over extended time periods.
Carbon electrodes were integrated into the platform to enable chronic electrical pacing during tissue maturation. Functional responses were evaluated under controlled conditions, including pharmacological perturbation, to assess consistency and sensitivity across samples.
Citation: Citation: Y. Zhao, E. Y. Wang, L. H. Davenport, Y. Liao, K. Yeager, G. Vunjak-Novakovic, M. Radisic, B. Zhang, Adv. Healthcare Mater. 2019, 8, 1801187. https://doi.org/10.1002/adhm.201801187
TITLE
A Platform for Generation of Chamber-Specific Cardiac Tissues and Disease Modeling
JOURNAL
Cell
APPLICATIONS
RESEARCH SUMMARY
This study presents the Biowire II platform, a micro scale mechanical testing cardiac tissue system that enables long-term culture and non-invasive, online measurement of micro tensile testing, active force, contractile dynamics, and calcium transients under electrical pacing. Using directed differentiation plus chronic electrical conditioning, the authors generated electrophysiologically distinct atrial and ventricular tissues with chamber-specific gene expression and drug responses, and engineered heteropolar atrio-ventricular tissues with spatially confined responses to serotonin and ranolazine. The platform also supported months-long conditioning (up to ~8 months) to model polygenic cardiac disease (left ventricular hypertrophy) from patient-derived iPSCs.
Citation: Zhao, Y., Rafatian, N., Feric, N. T., Cox, B. J., Aschar-Sobbi, R., Wang, E. Y., … Radisic, M. (2019). A platform for generation of chamber specific cardiac tissues and disease modelling. Cell, 176(4), 917–930.e17. https://doi.org/10.1016/j.cell.2018.11.042
TITLE
Heart-on-a-Chip Model of Epicardial–Myocardial Interaction in Ischemia Reperfusion Injury
JOURNAL
Advanced Healthcare Materials
APPLICATIONS
RESEARCH SUMMARY
A heart-on-a-chip platform was developed to study interactions between epicardial and myocardial tissue layers under controlled conditions. The system combined engineered epicardial tissue with a myocardial core, enabling measurements of tissue structure and function using micro scale mechanical testing approaches compatible with high throughput micro mechanical testing workflows.
Human pluripotent stem cell–derived cardiomyocytes, fibroblasts, and epicardial cells were introduced using a two-step seeding process. Over time, epicardial cells migrated into the myocardial layer, forming bilayer tissues with maintained organization and evolving functional behavior during culture.
Tissues were subjected to an ischemia–reperfusion injury protocol to examine differential responses. Samples containing an epicardial layer showed reduced cell death and distinct functional recovery patterns compared to myocardial-only constructs. Quantitative imaging, force measurements, and immunostaining were used to track epicardial cell behavior and mechanical response during and after injury.
This platform supports the study of epicardial–myocardial interactions across development and injury models, with mechanical measurements integrated alongside biological readouts.
The resulting datasets were analyzed using principal component analysis and Bayesian probability methods to compare the relative likelihood of several hyperelastic constitutive formulations. Model selection was based on how well each formulation represented variability across samples and loading conditions, rather than on deterministic curve fitting alone.
Across the set of candidate models, the May–Newman formulation showed the highest likelihood for describing the observed biaxial response. The framework provides a structured approach for comparing constitutive descriptions of valve tissue mechanics using probabilistic criteria.
Citation: D. Bannerman, S. Pascual-Gil, Q. Wu, I. Fernandes, Y. Zhao, K. T. Wagner, S. Okhovatian, S. Landau, N. Rafatian, D. F. Bodenstein, Y. Wang, T. R. Nash, G. Vunjak-Novakovic, G. Keller, S. Epelman, M. Radisic, Heart-on-a-Chip Model of Epicardial–Myocardial Interaction in Ischemia Reperfusion Injury. Adv. Healthcare Mater. 2024, 13, 2302642. https://doi.org/10.1002/adhm.202302642
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