PEER-REVIEWED PUBLICATION

2026

Machine Learning-Enabled Prediction of Spatiotemporal Strain Evolution in Stereolithography-Fabricated Architected Hydrogels

A tensile test divider icon

Sun H, Traczik S, et al.

ACS Applied Engineering Materials

The Pennsylvania State University

RESEARCH SUMMARY
This study developed a machine learning framework to predict the spatiotemporal evolution of strain fields in stereolithography-fabricated architected hydrogels. The materials consisted of stiff re-entrant honeycomb cellular domains embedded within softer hydrogel matrices, creating heterogeneous structures with nonlinear deformation behaviour. Full-field digital image correlation measurements were collected during uniaxial tensile deformation and used to train a sequence-to-sequence deep learning model combining convolutional encoders with ConvLSTM layers. The model learned spatial strain-localization patterns and temporal deformation evolution from DIC strain maps and accurately predicted subsequent strain fields. Experimental results showed that deformation initially appeared relatively uniform, then transitioned into geometry-controlled strain localization along pathways governed by the programmed hydrogel architecture. The model reproduced both global strain distributions and localized deformation features while reducing high-frequency DIC noise. Error analysis showed that prediction discrepancies were concentrated in regions with high strain gradients, indicating that prediction difficulty depended more on deformation-field spatial complexity than on strain magnitude. Overall, the work links experimentally programmed structural heterogeneity to deformation behaviour and provides a data-driven pathway for predicting and designing architected soft material systems.
CellScale hexagons, without text

CELLSCALE INSTRUMENT USED

UniVert

Uniaxial tensile testing of 2D architected hydrogel films was performed using a CellScale UniVert mechanical tester while full-field DIC images were captured. The hydrogels were fabricated by grayscale stereolithography with amine-functionalized graphene oxide particles incorporated as speckle markers for DIC. During testing, a 12 MP 2D camera captured surface images while the UniVert stretched the hydrogel specimens. The water bath temperature was controlled at 35 °C to maintain the samples in the deswollen state. The tests used a 20 mm gauge length, a stretching rate of 1.2 mm/min, and image capture at 20 Hz. DIC analysis converted the images into time-resolved strain maps, which were then preprocessed and used as input data for the ConvLSTM-based neural network. The UniVert measurements were central to the study because they generated the tensile deformation and synchronized strain-field evolution data used to train, validate, and evaluate the machine learning model.
AUTHORS

Hongtao Sun, Steven Traczik, Victoria Devine-Ducharme.

PUBLICATION DETAILS
JOURNAL

ACS Applied Engineering Materials

YEAR

2026

INSTITUTIONS

The Pennsylvania State University

COUNTRIES

United States

INSTRUMENT USED

UniVert

TESTING METHODS

Digital Image Correlation (DIC)Hydrated and Temperature Controlled TestingTensile Testing

RESEARCH APPLICATIONS

Hydrogel Mechanical TestingPolymers and Elastomers TestingSoft Robotics Materials

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