PEER-REVIEWED PUBLICATION

2025

3D-Printed Mixed Ionic–Electronic Conductive Polymer Composites for Long-Term Bioelectronic Sensing

A tensile test divider icon

Bagatella S, Roh H, et al.

Advanced Materials Technologies

Politecnico di Milano, Massachusetts Institute of Technology

RESEARCH SUMMARY
This study reports the development of 3D-printable polymer composites designed for long-term bioelectronic sensing, specifically flexible ECG electrodes. The team engineered a mixed ionic–electronic conductor (OMIEC) combined with a siloxane crosslinked network, yielding a conductivity of 1.7 S cm⁻¹, high stretchability (253% strain at break), and stable electrical performance over 60 days. Through direct ink writing (DIW), the materials were fabricated into conformable ECG patches capable of recording heart signals continuously for 40 days without degradation. The results highlight a scalable manufacturing route for durable, biocompatible wearable electrodes.
CellScale hexagons, without text

CELLSCALE INSTRUMENT USED

UniVert

The CellScale UniVert (Waterloo, ON, Canada) was used to perform uniaxial tensile tests on PDMS/xSil composite specimens to determine ultimate tensile strength and elongation at break. Dog-bone samples were tested using a 250 N load cell at 1 mm/min. The UniVert quantified mechanical reinforcement and flexibility, confirming that 20 wt% siloxane composites achieved the best balance of conductivity, toughness, and stretchability.
AUTHORS

Simone Bagatella; Heejung Roh; Marco Cavallaro; Raffaella Suriano; Marinella Levi; Aristide Gumyusenge.

PUBLICATION DETAILS
JOURNAL

Advanced Materials Technologies

YEAR

2025

INSTITUTIONS

Politecnico di Milano, Massachusetts Institute of Technology

COUNTRIES

Italy, United States

INSTRUMENT USED

UniVert

TESTING METHODS

Tensile Testing

RESEARCH APPLICATIONS

ECM & Decellularized Matrix MechanicsFibrosis & Tissue RemodelingMechanotransductionSkin and Wound Healing Biomechanics

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CellScale hexagon shapes