PEER-REVIEWED PUBLICATION

2026

Exploring Injectable Scaffolded Spheroids for Nucleus Pulposus Therapy in Degenerated Intervertebral Discs

Balasubramanian R V, Muerner M, et al.

ACS Applied Materials & Interfaces

AO Research Institute Davos, ETH Zurich, Austrian Cluster for Tissue Regeneration, TU Wien

RESEARCH SUMMARY
This study addresses key barriers limiting minimally invasive cell-based therapies for intervertebral disc degeneration (IVDD), namely injection-induced shear damage and poor cell survival and phenotype maintenance in the nucleus pulposus (NP) microenvironment. The authors developed injectable “scaffolded spheroids” (S-SPH) by integrating human bone marrow–derived mesenchymal stromal cell (hBMSC) spheroids into high-resolution 3D-printed polycaprolactone-based microscaffolds (MS; ~200 μm diameter) fabricated by two-photon polymerization. The work systematically optimized spheroid seeding density (~2000 cells/spheroid) and MS printing parameters, then evaluated discogenic/NP-like differentiation using growth differentiation factor 5 (GDF5) (with comparisons to TGFβ1 and combinatory cues) under standard culture and under NP-mimetic “healthy in vivo-like” conditions (hypoxia at 2% O2 and low glucose). Across viability, morphology, biochemical assays (GAG/DNA), histology/immunostaining (e.g., aggrecan and collagen II), and RT-qPCR, GDF5 emerged as the most effective cue to drive an NP-like phenotype characterized by elevated ACAN, increased ACAN/COL2A1 ratios, and suppression of hypertrophic COL10A1. Importantly, S-SPH showed enhanced biomechanical performance relative to scaffold-free spheroids and better retention of structure during cyclic compression. Under hypoxic/low-glucose priming, S-SPH further increased NP-marker expression (e.g., KRT18, HIF1α) and ECM accumulation, producing compressive properties approaching reported native human NP mechanical ranges. Finally, S-SPH demonstrated improved injectability through a 26G needle, maintaining higher post-injection viability and exhibiting reduced inflammatory/catabolic stress responses (lower IL6 and MMP13) compared with scaffold-free spheroids. Collectively, the study proposes S-SPH as a mechanically protective, injectable microtissue building block for NP regeneration that warrants further ex vivo and preclinical evaluation for IVDD therapy.

CELLSCALE INSTRUMENT USED

MicroTester

Microscale compression mechanical testing was performed using a CellScale MicroTester controlled by SquisherJoy software to quantify the apparent elastic modulus and cyclic load response of individual spheroids (SPH) and scaffolded spheroids (S-SPH). Constructs were tested in a PBS bath and compressed between parallel plates using interchangeable microbeams selected to match sample compressibility (reported microbeam diameters correspond to ~101 μm and ~305 μm). For modulus measurements, samples were compressed to 50% of their diameter at a strain rate of 0.04 s^-1 using a cyclic protocol (5 cycles; loading and unloading times of 12.5 s). Force–displacement data acquired by the MicroTester were used to compute apparent Young’s modulus by fitting the Hertz contact model to the initial response (up to 10% deformation), assuming a Poisson ratio of 0.5 and treating the spheroid as a sphere. The MicroTester data demonstrated that microscaffolds mechanically reinforced the spheroids: after 14 days of differentiation with GDF5, scaffold-free SPH showed progressive softening/structural deterioration across cycles (≈30% loss of maximum force by cycle 5), whereas S-SPH reduced force loss to ≈15% and maintained construct integrity. Quantitatively, S-SPH reached substantially higher compressive forces and stiffness than SPH (e.g., average maximum force ~498 μN for S-SPH vs ~81 μN for SPH; apparent modulus ~91 kPa for S-SPH vs ~18 kPa for SPH). Under NP-mimetic priming (hypoxia + low glucose), MicroTester cyclic compression showed further mechanical maturation of S-SPH, increasing maximum force (first cycle) to ~1643 μN and apparent modulus to ~217 kPa—values approaching reported native human IVD mechanical ranges. These MicroTester-derived mechanical endpoints were central to validating that the microscaffold acts as an ‘exoskeleton’ that preserves microtissue structure under cyclic compression and supports an NP-like regenerative phenotype suitable for injection-based delivery.
AUTHORS

Rathina Vel Balasubramanian, Marcia Muerner, Oliver Kopinski-Grünwald, Sibylle Grad, Julia Fernández-Pérez, Aleksandr Ovsianikov.

PUBLICATION DETAILS
JOURNAL

ACS Applied Materials & Interfaces

YEAR

2026

INSTITUTIONS

AO Research Institute Davos, ETH Zurich, Austrian Cluster for Tissue Regeneration, TU Wien

COUNTRIES

Austria, Switzerland

INSTRUMENT USED

MicroTester

TESTING METHODS

Compression TestingHydrated and Temperature Controlled TestingMicro-Mechanical Testing

RESEARCH APPLICATIONS

Injectable & Regenerative BiomaterialsIntervertebral Disc BiomechanicsMicrotissue and Spheroid MechanicsScaffold Mechanical Testing

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